Hartbearbeitung
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Chip Removal

Uncontrolled chip formation, chip breaking and inefficient chip removal impair workpiece quality, cause tool wear and lead to machine downtimes. Together, we optimise your processes to improve surface quality, reduce tool wear and ensure stable processes.

Efficient chip removal systems keep your machines clean and productive. Let's work together to make your production safer and more efficient.

Verschleißmanagement
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Wear Management

Is insert and crater wear repeatedly causing you production interruptions and high tool costs? Effective wear management extends the service life of your tools and increases the efficiency of your production.

Together we can cut costs through longer service life, reduce downtimes with optimised cutting parameters, improve product quality and increase productivity with reliable processes.

MAS Produktion Rüstzeiten Alexander Buss
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Setup Times

Complex machines, precise tools, diverse workpieces and high quality requirements. These factors can increase setup times and affect the efficiency of your production. We master these challenges together.

We support you in standardising processes, introducing modern CNC technologies and training your team. This will help you minimise resting times, increase flexibility and boost productivity.

Energieeffizienz
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Energy Efficiency

Machining processes are energy-intensive. We help you to make them more efficient and support you in optimising cutting speed, feed rate, tool selection and coolant. Of course, we aim to ensure that each of these investments pays for itself. With our support, you can seamlessly integrate innovative, energy-efficient solutions into your production.

Always keep an eye on your energy consumption. For efficient production and a sustainable future.

Gratbildung
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Burr Formation

Burrs reduce the quality of your products, require additional machining and accelerate tool wear. This leads to higher costs, safety risks and production delays.

We minimise burr formation, reduce your production costs and improve product quality. More efficient machining and less reworking save time and material. Together, we ensure seamless production and satisfied customers.

Maßhaltigkeit
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Dimensional Accuracy

Wear on tools and machines impairs precision, while thermal effects and material fluctuations lead to dimensional deviations. These problems can be solved through targeted process optimisation.

Regular calibration of the machines and stable processing parameters ensure consistent results. Controlled environmental conditions and well-trained personnel contribute to dimensional accuracy, especially with complex workpieces.

surface quality
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Surface Quality

Are your machining processes not delivering the desired surface quality? Uneven surfaces, rapid tool wear, incorrect machining parameters, vibrations and machine inaccuracies as well as inadequate cooling and lubrication are a thing of the past.

By optimising your machining parameters and selecting the right tools, we can achieve uniform and high-quality surfaces.

MAS Campus Prozesssimulation Bastian Werthwein
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Process Simulation

Precise process simulations are the key to innovation and efficiency. We help you to secure high-quality data and utilise computing resources efficiently. With our support, you can seamlessly integrate simulation results into your production, reduce errors and waste and thus increase the efficiency of your production.

Use our expertise to reduce production times and costs and increase the accuracy of your processes.

MAS Campus Qualitätsmanagement Katharina Kuhn Heiko Armbrecht
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Quality Management

Are you struggling with process instability and repeatable production? Do your tools wear out too quickly or is the traceability of production steps not guaranteed?

We help you to establish precise measuring and testing processes and ensure the necessary traceability. An effective quality management system enables you to react quickly in the event of quality deviations.

MAS Campus Technikwelt Vorführzentrum Thomas Mörk Robin Grapke
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Tool Life

By optimising tool life, we minimise unplanned production interruptions and increase your productivity. You use optimal tools, recognise wear in good time and improve product quality while reducing scrap rates and rework.

Optimised tool usage and reduced consumption of lubricants and coolants contribute to environmental protection. Let's work together to optimise your tool life and increase your competitiveness.

Werkzeugbruch
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Tool Breakage

Are production downtimes, high costs, quality defects and safety risks due to tool breakage affecting the efficiency and productivity of your production? We understand these challenges and offer solutions that minimise downtime, reduce costs and increase the stability of your processes.

Let us increase workplace safety and ensure the reliability of your manufacturing process with the right processes.